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Engineered for the future of gear manufacturing, our High-Speed Hardened Gear Broaching Machine is a revolutionary solution designed to replace traditional, time-consuming gear grinding processes. This machine delivers exceptional productivity and superior surface finish without compromising precision.
Available in a pulling force range of 5 to 20 tons (50kN - 200kN), this high-rigidity broaching machine is specifically built to handle the extreme cutting forces required for hard materials. By utilizing advanced servo drive systems instead of traditional hydraulics, it not only ensures ultra-high gear precision up to ISO 4156 Grade 5, but also dramatically optimizes energy efficiency.
It is the ideal manufacturing equipment for high-volume and high-precision gear production. Whether you are processing internal or external hardened gears, our machine provides a reliable, turnkey solution to maximize your ROI (Return on Investment).
Below are the core advantages that make our High-Speed Hard Gear Broaching Machine stand out in the global market:
1. 70% Energy Savings & ISO 4156 Grade 5 Precision
Unlike traditional hydraulic broaching machines, our advanced drive system reduces energy consumption by up to 70%, significantly lowering your long-term operational costs. Meanwhile, the high-rigidity structure and high-speed cutting capability guarantee exceptional gear precision up to ISO 4156 Grade 5. This makes it a highly efficient and cost-effective alternative to costly gear grinding processes.
2. Compact Footprint for Optimized Floor Space
Space is a premium in modern manufacturing. Our machine features a highly integrated, compact design that significantly reduces the overall footprint. This space-saving structure allows for higher machine density in your workshop and seamless integration into existing automated production lines.
3. Turnkey & Customizable Solutions for Unique Needs
We understand that every gear manufacturing project is unique. Beyond our standard models, we offer comprehensive tailor-made services. Whether you need specific fixture designs, specialized carbide broaching tools, or custom automated loading/unloading systems, our engineering team will build a solution strictly according to your special requirements.
Parameters & Configuration | |||
MODEL | POESIE-T0510-SFYL | POESIE-T1012-SFYL | POESIE-T2013-SFYL |
Pulling Force(KN) | 50 | 100 | 200 |
MAX.Stoke(mm) | 1000 | 1200 | 1300 |
Cutting Speed(m/min,60Hz) | 0-60 | ||
Return Speed(m/min,60Hz) | 20 | ||
Broach Lifter Stroke(mm) | 0 | ||
Max.Workpiece dia(mm) | 150 | 200 | 300 |
Main Motor(kW) | 50 | 100 | 180 |
Machine Height(mm) | 3500 | 4000 | 4000 |
Floor Space(mm x mm) | 1500x2500 | 2000x3000 | 2000x3500 |
Weight(t) | 8 | 10 | 15 |